• New simple preparation method which does not require sophisticated instrumental techniques.
• The procedure use low-cost materials and optimizes the loading of the metals employed.
• This technology is efficient, producing robust and reliable sensors with high signal-to-response ratio and low cost.
• The CNT and nanoparticle suspensions needed are stable and may be stored over long periods of time.
Description of the technology
The research group Carbon Materials and Environment which belongs to the Inorganic Chemistry Department and the Materials University Institute of the University of Alicante has developed a new procedure for the preparation of sensors in order to detect gaseous hydrogen in a simple, economical and efficient way. The main advantages of this technology are the robustness, simplicity and reliability of the prepared sensors and it can be used in the following industrial sectors: automotive, energy, gas separation, gas production and fine chemistry. The research group is looking for companies acquiring this invention for: commercial agreement or technical assistance or manufacturing agreement or technical cooperation or a combination of some of these services.
Nowadays the use of H2 is one of the most promising alternatives to replace fossil fuels in the energy industry. The present energy perspectives focus on the production of H2 by the electrolysis of water through renewable energy sources and the reforming of hydrocarbons such as ethanol or other organic compounds. However, H2 is a colourless and odourless gas, with high diffusivity, highly flammable at concentrations above 4% vol., and explosive over a wide range of concentrations (15-59 %) at standard atmospheric pressure. Therefore, safety issues concerning its generation, transport, storage and use must always be considered. There is a wide variety of H2 sensors capable of measuring different kinds of signals usually based on materials such as optical fibers or semiconductors. Continuous efforts are being made in order to improve sensitivity, selectivity, response time and reliability, as well as diminishing production costs, size and power consumption of the devices, to meet the demands of a future H2 economy scenario. In this situation, CNTs can be presented as an alternative towards the development of devices designed for the detection of gases including H2. In this sense, the preparation of CNT-based gas sensors has been widely studied and reported in the literature. For the development of gas sensors, a response of the device is required when in the presence of the analyte gas. Among the requirements that these devices must fulfil in order to find a practical application are delivering a stable signal towards the analyte gas under ambient conditions, showing a reversible behaviour, and performing with high sensitivity, selectivity and low response time for different gas concentrations. CNT-based gas sensors have been developed and proved to perform very well for the detection of several analyte gases, such as NH3, CH4, H2S, O2, NO2 and H2. We report the preparation of H2 sensors based on Pd nanoparticle-doped CNTs by a very simple, low-cost procedure, using commercial Single Wall Carbon Nanotubes (SWCNTs) as support. The procedure involves the preparation of the CNTs suspension and the metal nanoparticles suspension separately, and the consecutive deposition of the two suspensions onto a substrate to prepare the sensor. This preparation protocol allows perfect control over the different components in the sensor, including the amount of CNTs and the size, shape and amount of metal deposited on them. The procedure followed for the preparation of these devices involves (Figure 1): - Preparation of the non-conductive support. Two adhesive metal strips are placed on each side of the non-conductive support to act as electrical contacts. Conducting paint is applied improve conductivity. - Preparation of a suspension of carbon nanotubes in a solvent. The carbon nanotubes may be single-walled (SWCNT) or multi-walled (MWCNT) or combinations of both. The solvents may be organic or aqueous. - Controlled deposit of the suspension of CNTs on the support and drying. - Preparation of the nanoparticle suspension, avoiding sintering. - Controlled deposition of the nanoparticles suspension on the support and drying.
Main advantages of its use
- The method employed to prepare this kind of sensors has proven to be very simple to give rise to highly sensitive sensors which perform with very high reproducibility under realistic conditions.
- The nature of the suspension of the SWCNT has a paramount influence over the samples behaviour.
- The sensors prepared from the water suspension show an enhanced sensitivity with respect to DMF-based systems, due to the higher degree of dispersion of the SWCNTs and the characteristics of the nanoparticles/polymer/SWCNT system.
- Electrical power station transformers.
- Hydrogen fuelling stations.
- Hydrogen generation and storage stations.
- Hydrogen-powered vehicles.
- Industrial vehicle battery charging zones.
- Industry related to sensor fabrication and the detection of chemical substances.
- Systems for the analysis and measurement of gases.
- Transportation and storage systems (deposits, low and high pressure cylinders, compressors, pipelines, etc.).
Additional information (attached documents)