Universitat de València

Method for producing nanocorundum

Posted by Universitat de ValènciaResponsive · Patents for licensing · Spain

Summary of the technology

Researchers from Geology Department of University of Valencia have developed a novel method for producing corundum of low crystallinity (nanocorundum) using natural or synthetic commodities in solid state, without pre-treatment. The process of the invention makes it possible to obtain a product with a nanocrystalline nature, composed of tabular- or plate-shaped primary nanoparticles in porous microcrystalline aggregates, which facilitates the subsequent disaggregation process thereof into powders that have an immediate application as ultra-fine abrasives and as loads (or fillers) in plastics or other types of materials. This characteristic represents a significant advantage of the product of the invention, since compact corundum is a hard, difficult-to-grind material.

Description of the tech for sale

There are different polymorphs of aluminium oxide, prominent among them is alpha-aluminum oxide (corundum) because of its high technological interest –high hardness, wear and chemical resistance, thermal stability and high melting point-. The classical procedure for producing corundum for non metallurgical applications is based on a slow crystallization of melted alumina, that is obtained from bauxites by the Bayer method. In general, the production of corundum at ordinary pressure is possible by sol-gel methods based on obtaining polymorphous transition phases of alumina from hydroxides or oxihydroxides and then, the transition phases are transformed to the alpha polymorph (corundum) by an additional heating treatment. Current methods for producing corundum require commodity pre-treatments as melting, dissolution or acid or base treatments to produce transition phases of alumina, and thus additional heating treatments are necessary to obtain the alpha-polymorph. Therefore, a method for producing corundum simpler than current ones would be interesting.

Specifications

This procedure consist of two steps, a first one of heating treatment at adequate temperature and ordinary pressure and the second one of abrupt cooling (quenching) of the first step product. The method of the invention produces nanocorundum, avoiding the formation of alumina transition polymorphs of low temperature. As a result, the final product is porous and their disintegration is easy, avoiding the hardness and difficult grinding of the compact corundum.

Main advantages of its use

  • The most remarkable advantages provided by this technology are:• The use of natural or synthetic commodities in solid state.• Simplicity of the procedure, allowing small-scale or in industrial-scale production of corundum.• The obtained corundum can be easily disintegrated, since it is a porous product.

Applications

  • The main application of the technology is in the chemical industry, for producing corundum for diverse uses (refractories, abrasives, functional fillers for polymers, production of ceramics, glasses and glazed ceramics with reactive alumina, etc) and nanocorundum for special applications (catalyst carriers, implants, aerospace applications, etc.).

Related keywords

  • Industrial manufacturing, Material and Transport Technologies
  • Industrial Technologies
  • Physical Sciences and Exact Sciences
  • Aerospace Technology
  • Industrial Products
  • Production services
  • Ceramics
  • corundum
  • nanocorundum
  • solid state
  • quenching
  • reactive alumina
  • aluminium oxide
  • low crystallinity
  • refractories
  • abrasives
  • ceramics
  • catalyst carriers
  • implants
  • aerospace applications

About Universitat de València

Public Agency from Spain

The University of Valencia, founded over five centuries ago by the Juries of Valencia, is a modern European public University, open to almost all branches of knowledge: social, economic and legal sciences, Basic experimental sciences, engineering and Tehcniques, health sciences, educational sciences and the humanities. More than 41,000 undergraduate students, 4,000 postgraduate students, 2,000 students from other universities all over the world, take classes taught by more than 4,000 professors, lectures and researchers at our campuses (more than 440.000 square meters) with the support of over 1,700 administration and service staff. Our university community is committed to being a university of reference: we are ranked 4º in Europe in receiving Erasmus students and 5ª in sending of students (Ranking Erasmus Mobility); It is fourth spanish university in research at the international level, ranking between 201 and 300, according to Shanghai Jiao Tong University Rankings. The University of Valencia is working in a wide range of investigative fields. The results of this activity are applied in a variety of productive sectors and social areas. Information of interest for businesses and public bodies about the Scientific and Technological Capacity of the University of Valencia is made available and offered for socioeconomic transfer through its Research Results Transfer Office (OTRI). The OTRI is a service that manages and assesses in the generation and transfer of University knowledge towards the industry, encouraging the University role as an active agent in the economic and social development; makes easier the access to the University of Valencia research facilities; manage the intellectual property of the research results produced in the University and carry out its valorisation for efficient transfer, and offers orientation of university research groups towards the needs of Business, promoting and guiding effective relationships for exchange of knowledge applied to the needs of social and industrial environment, making easier its information dissemination and transfer.

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