High-strength self-compacting siderurgic concrete

  • UNIVERSIDAD DE BURGOS
  • From Spain
  • Responsive
  • Patents for licensing

Summary of the technology

Self-compacting concrete with electric arc furnace slag in all fractions that is composed of Portland cement as primary binder, ground granualted blast furnace slag as secondary binder and ladle furnace slag as ternary binder, in addition to aggregate, water and admixtures, metallic and/or synthetic fibers. Due to its innovative composition and installation procedure, it achieves excellent results of durability, sustainability and aesthetics.

Details of the Technology Offer

New and innovative aspects

The use of construction wastes and by-products from the steel industry gives these concretes an innovative installation process, achieving the same technical characteristics as self-compacting concretes whose composition is based on the use of fractions with natural aggregates with additional technical and economic advantages.

Its dosage is shown in Table 1:

Components (kg/m3)

T

M

P

Ordinary Portland cement (CEM I 52.5 R)

215

215

215

Ground granulated blast furnace slag

115

115

115

Water

170

180

185

Electric arc furnace slag - coarse fraction

750

750

750

Electric arc furnace slag - fine fraction

550

550

550

Limestone sand (< 0.50 m)

950

950

950

Plasticizer additive

5,5

5,5

5,5

Fibers (M, metallic; P, plastic)

20 (M)

40 (M)

4,5 (P)

Table 1. Dosage of mixtures (kg/m3)

Main advantages of its use

  • Self-compacting concrete of high workability, easily pumpable and great self-compactability.
  • Minimization of energy consumption in the production stages and increase of yields in its implementation.
  • Elimination of the vibration, thus reducing fuel consumption and CO2 emissions.
  • Recycling of slag from electric arc furnaces.
  • High resistance to cracking due to the inclusion of metallic and/or plastic fibers together with slag from an electric arc furnace.
  • Sustainable concrete.

Specifications

The new self-compacting concretes meet the international specifications EN 206 and the recommendations of the EFNARC.

The properties in fresh state of the different mixtures are shown in table 2:

Property

T:metallic fibers 0,25% concrete volumne

M: metallic fibers 0, 5% concrete volumne

P: plastic fibers 0,5% concrete volume

Slump flow (mm)

720 (SF2)

650 (SF1)

620 (SF1)

Fresh density (Mg/m3)

2,71

2,67

2,60

Occluded air (%)

2,2

2,0

1,9

Setting shrinkage (mm/m)

1,1

0,9

1,0

Tabla 2. Propiedades en estado fresco

SF: clase de escurrimiento

The properties in the hardened state of the different pre-cracking mixtures are shown in Table 3. In parentheses, the standard deviation.

Age (days)

T

M

P

Densidad endurecida (Mg/m3)

90

2,63 (0,3)

2,57 (0,3)

2,54 (0,2)

Compressive strength (MPa)

7

47,1 (1,5)

38,2 (0,4)

33,3 (0,1)

28

59,7 (5,7)

53,1 (1,5)

46,1 (1,0)

90

75,3 (4,1)

63,6 (3,6)

56,8 (5,3)

180

76,1 (3,5)

65,2 (3,5)

59,1 (3,2)

360

77,9 (0,2)

68,8 (5,3)

60,5 (2,7)

Modulus of elasticity (GPa)

90

40,1 (0,7)

34,7 (1,5)

31,6 (0,9)

Poisson's coefficient (ν)

90

0,23 (0,1)

0,22 (0,1)

0,22 (0,1)

Flexural strength (MPa)

90

7,93 (2,3)

5,97 (1,1)

5,04 (0,3)

Splitting tensile strength (MPa)

90

5,11 (0,4)

4,84 (0,6)

4,35 (0,4)

Direct tensile strength (MPa)

160

4,25 (0,2)

3,77 (0,4)

3,66 (0,4)

Tensile modulus of elasticity (GPa)

160

38,5 (1,0)

37,9 (2,8)

35,5 (0,3)

Maximum water penetration height (mm)

90

16 (6,1)

19 (5,4)

20 (4,7)

Average water penetration height (mm)

90

10 (4,5)

12 (4,8)

12 (5,1)

Table 3. properties in pre-cracking hardened state

The properties in the hardened state of the different post-cracking mixtures are shown in Table 4. In parentheses, the standard deviation.

Test

Property

T

M

P

Bending test on four points

Flexural fracture toughness (Nm)

8,61

21,38

11,72

Resistance to first crack (MPa)

7,59 (2,1)

4,89 (1,4)

4,13 (0,5)

Fracture energy (N/mm)

0,749

2,153

1,190

Bending test on three points in notched specimens

Limit of proportionality (MPa)

5,20

5,98

3,66

Residual strength (MPa)

-

-

-

Crack open mouth: 0.5mm

5,50

6,52

1,21

Crack open mouth: 1.5mm

4,80

5,70

1,17

Crack open mouth: 2.5mm

3,65

3,96

1,29

Crack open mouth: 3.5mm

3,93

3,01

1,31

Fracture energy (N/mm)

1,124

2,235

0,598

Fracture energy according to notch opening (N/mm)

1,133

2,637

0,707

Tabla 4. Properties in the hardened state after cracking

Applications

  • Structural elements subjected to very high loads; beams, columns, slabs or walls.
  • Applications of prestressed concrete both in situ and precast.

Intellectual property status

Protected by patent P202030750

Current development status

Developed, validated and ready to use.

Desired business relationship

Commercial Agreement, License Agreement, Technical Cooperation: further development; Technical Cooperation: testing new applications; Technical Cooperation: adaptation to specific needs.

Intellectual property status

Attached documents

Related Keywords

  • Industrial manufacturing, Material and Transport Technologies
  • Energy Technology
  • Construction Technology
  • Construction engineering (design, simulation)
  • Materials, components and systems for construction
  • Construction methods and equipment
  • Industrial Products
  • Construction and Building Products
  • self-compacting
  • sand and gravel
  • recycled concrete
  • reinforced structures
  • siderurgic concrete
  • concrete

About UNIVERSIDAD DE BURGOS

The aim of the The Technology Transfer Office (TTO) of the Univesidad de Burgos is to promote Innovation technology through the reseach results transfer and the conexions between the University and the new needs and requirements of the society - we are the link between the University and the Industry. Contact person: José Manuel López (jmllopez@ubu.es)

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