PepsiCo

Seeking novel technologies for multiphase gas separation to enhance waste heat recovery during dehydration processes

Posted by Stephen from PepsiCoResponsive · Specific Technical Innovation · Project Size Range : 250,000 - 1,000,000 € · Deadline at 10/02/2019 · United States

Desired outcome

Dehydration is routinely employed as a cooking process by the food and beverage industry. It uses significant amounts of energy and results in substantial lost heat to the atmosphere in the form of vapor clouds.

The presence of atmospheric air, up to 30% by mass, in the air-steam reduces the possibility of waste heat recovery. As a non-condensing gas, it remains in a thin insulating layer at the condensate surface; this layer increases the partial pressure of the air and considerably reduces the heat transfer efficiency between the waste heat (steam) and any recovery medium. Separating the air from the steam significantly enhances the waste heat recovery opportunity.

We wish to improve their waste heat recovery systems by implementing innovative technology to separate the desirable waste steam from the air-steam mixture.

Details of the Technology Call

A successful technology will:

  • Be able to separate air from steam in a multiphase mixture (steam and air mixture with air content of up to 30%) at a continuous flow of up to 10,000 kg/hr.
  • Respond quickly to sudden variations of 0.3% - 5% per minute in throughput to meet changes in production rates of the primary cooking process.
  • Continuously monitor air and steam inputs and outputs with instruments that can provide 4-20 mA output signal at ±0.1 precision.
  • Have a hygienic design.
  • Be constructed of materials which will not leach out toxic compounds.
  • Be suitable for use with acidic flow.

Technologies that can perform the separation at atmospheric pressure are preferred.

Possible solution areas

  • We are interested in all approaches capable of achieving the performance stated above

Discarted solutions

  • Technologies related to batch settling systems

Related keywords

  • Electronics, IT and Telecomms
  • Electronics, Microelectronics
  • Automation, Robotics Control Systems
  • Industrial manufacturing, Material and Transport Technologies
  • Industrial Manufacture
  • Construction Technology
  • Electrical Engineering and Technology / Electrical Equipment
  • Agrofood Industry
  • Technologies for the food industry
  • Protecting Man and Environment
  • Environmental Engineering / Technology
  • Waste Management
  • Industrial Products

About PepsiCo

Large Enterprise from United States

PepsiCo is the #1 Food and Beverage company in North America. Our broad range of more than 3,000 delicious products offer consumers convenient and affordable options in nearly every country around the world. Globally our food and beverages are consumed nearly 1 billion times each day. Twenty-two of the brands in our portfolio generate more than $1 billion each in retail sales every year.

The PepsiCo Open Innovation team is the upstream, externally facing, department within PepsiCo Global R&D. We are actively scouting for, identifying, and developing strategic partnerships with external collaborators. Our ultimate goal is to locate key external insights, business models, and technical unlocks that, when partnered with PepsiCo’s robust internal R&D expertise, will yield disruptive innovation in our core products and/or new and emerging products/ markets.

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